Scope of works:
A leading building manufacturer in Western Australia engaged ERM to:
- Uncrate, inspect, test and assemble a new Synchronous Mill Motor on site ready for installation and commissioning to OEM specifications.
- Remove the existing Synchronous Mill Motor from service and install it to transport cradles.
- Install the newly assembled Synchronous Mill Motor and integrate and commission the asset to the existing control and mill operation system.
The project’s primary objective was to safely and seamlessly Install and Commission the new Synchronous Mill Motor within the allocated shutdown period. The replacement aimed to improve the mill’s performance, ensure continued production efficiency, and maintain adherence to safety and quality standards. ERM executed the works utilising our in-house Project Management and Engineering capabilities and applied industry-leading Safety, Quality and Delivery standards to this project.
The scope of the project was meticulously planned and executed by ERM in collaboration with the team at TMM. The key components of the scope of works included:
- Generate Work Method Statements and ITPs (QA, QC – OEM Specifications)
- Coordinate Shutdown period and activities
- Generate Execution Gantt Chart
- Specialist Equipment and Mobilisation
- Installation and Commissioning
- Quality Assurance
- Closeout Reports
Conclusion:
The synchronous mill motor replacement project undertaken by ERM exemplified the successful collaboration between industry leaders to address a critical operational challenge. Through meticulous planning, precise execution, and a commitment to quality, the project was completed as planned, meeting and exceeding the client’s requirements. ERM’s specialised skills in managing high-voltage assets and complex equipment replacements were pivotal in achieving the project’s success.
ERM provided a turn-key solution to our client and successfully installed and commissioned the new mill motor to OEM specifications.
